PVC Pelletizing Plant

The Kolsite expertise offered India first Twin- Screw Extruder with high output for manufacturing of PVC Pellets. These extruders give high operational reliability, high pressure build up capability with smaller temperature increase and large degree of freedom in the formulation.

Twin screw extruder offers Electromotive Shear gap adjustment (EMS) for process optimisation and achieving best formulation setting. A cramming unit ensures acceptance of wide range of material and provides positive and continuous feed of poor flowing dry blends. A die face cutter with SS construction arrests contamination and guarantee clean cut with uniform shape and size of pellets. The special Vertical compact Pellet cooler does not allow pellets to sinter.

Features

• Higher operational reliability
• Dust-free operation & easier handling
• Friction independent, gentle feed behaviour
• Larger degree of freedom in formulation

CPVC Pipe Plant

KET manufactures complete extrusion lines with optimally matched components, sophisticated automation concepts and tailor-made solutions enabling processors to consistently produce high quality end products.

Twin Screw Extruders are crucial for the efficient extrusion of quality CPVC pipes. A wide range of products are made on these extruders. They are offered with Screw diameters 72 mm to 110 mm to give output ranges from 200 to 400 kgs/hr

Features

• Single and Twin Die system
• Sturdy extruder to handle Chlorinated Polyvinyl Chloride
• Worldwide proven technology
• Reduction on burn frequency
• Special screw geometry to process with low optimum shear
• Screw tempering through circulation of thermic oil – Exceptional screw temperature management
• Barrel cooling through circulation of thermic oil – Quick and efficient temperature control

PVC Foam Core Pipe Plant

KET manufactures complete extrusion lines with optimally matched components, sophisticated automation concepts and tailor-made solutions enabling processors to consistently produce high quality end products.

Twin Screw Extruders are crucial for the efficient extrusion of quality PVC pipes. A wide range of products are made on these extruders. They are offered with Screw diameters 52 mm to 168 mm to give output ranges from 120 to 2,000 kgs/hr.

Features

The extrusion system of PVC foam core pipes comprises of Main Extruder used to produce the middle foam core/compact layer and a Co-Extruder - to produce the inner and outer skin layers. The thickness of the inner and outer layers in relation to the central pipes layer is controlled through extruder output during operation. A combined dosing and horizontal feeding unit is used to add the foaming agent.

• Lower overall density with same volume
• Lower cost per unit of volume
• Increased productivity compared with Compact Pipes
• Lower thermal conductivity (Insulating effect)

Socketing / Belling Machines

Historically Kabra Kabra Extrusiontechnik is known for state-of-the-art pipe extrusion line for last 5 decades. Belling equipment being manufactured under joint venture with Extron Mecanor is complimenting to the efforts to offer right solution to achieve higher Overall Equipment Effectiveness(OEE).

Unique design of pipe collection and conveying allows to use single belling equipment for twin lane extrusion. Substantial space saving can be achieved.

Features

• High speed operation
• Least footprint and space saving
• Excellent reliability due to lesser part that needs maintenance
• Increased productivity due to high speed operation resulting into ability to handle higher extrusion output.
• Optimum investment since lesser number of lines required for high productivity
• Automatic in-line weighing of pipes
• Most advanced belling tool technology to achieve higher end product finish and productivity together

Mixer Cooler

KET manufactures efficient High Speed Mixer and Cooler, to provide mix of PVC resins and other additives for making superior quality PVC Compound used in the production of PVC Pipes/Pellets/Profiles.

These machines offer the processors High Speed Mixer is a Mixing vessel with special double wall jacketed construction with inside chamber of SS plate. Labyrinth construction of vessel and blade and hardened and chrome plated special Alloy Steel Blades ensure longer life of the mixer cooler. Water circulation arrangement is provided for faster cooling of PVC compounds and increased cooling surface. An AC Frequency Drive avoids sudden jerk creation, protects for short circuit and overload and is maintenance free. A Weighing and Batch Conveying System enables better mixing of resin, CaCo3 and additives in correct proportion.

Features

• Fully Automated Material Feeding & Conveying System
• Better Mixing Economics with Great Quality.
• Less material wastage
• Less labour cost.

PVC Profile Plant

KET has been a market leader in PVC profile Twin Screw Extruders.

These high output extruders have low compression screw design and high melt throughput rate. A state of the art vacuum calibration with use of stainless steel ensures high service life. The haul offs comprise of high performance AC drives, belt haul offs for high speed production and offers wide variety of pad systems. A special profile saw pneumatic blade feed vertically from bottom to top. The stacking devices complete the range of products for profile extrusion.

Features

• Best combination of technology & performance
• High speed, power efficient & high output
• Low scrap generation
• Lower maintenance cost

CPVC Pelletizing Plant

The Kolsite expertise offered India first Twin- Screw Extruder with high output for manufacturing of CPVC Pellets. These extruders give high operational reliability, high pressure build up capability.

Features

• Close Loop Screw Oil Tempering & Oil cooled Barrel zones
• Excellent Heat stability & Lower melt Temperature
• High output rate & Longer run period
• Die Head & Die set made from German Steel 1.2316
• Enhanced chrome integrity on Screw core & DH / Dies material flow path

OPVC Pipe Plant

KET offers Extrusion Equipment to extrude Right Quality PREFORM PVC Pipe. Material like Unplasticized (RPVC) Pipe compound can be used on the machine. The machine equipped with vacuum calibration system. The machine is of high Melting Capacity up to 650 kgs / hour.

Features

• Special Screw Geometry with enhanced gelation level
• Series of Special design Die Head to impart higher Tensile strength
• Excellent wall thickness uniformity within 0.5 - 0.6 mm
• Special Design tooling to suit BIS & Overseas standards for various pressure classes.