Compounding is a process of mixing homogeneously different ingredients of compound formulation, to achieve various properties required for the end application.

A typical compounding line consists of Barrel Segments, Screw Elements, Auxiliary equipments post pelletizing, Pelletizing, Close loop Degassing System, Side feeders & Heavy duty gear box.

Twin screw lines
Processing flexibility with Modular construction

Different torque and motor capacity options makes it easy to select right extruder for process needs.

Higher torque density is offered in its class leading to high flexibility in using extruder to process very wide range of formulations.

Longer life through reliable components

Heavy duty gear box in its class. High torque aailability helps with processing and longer operating life. Barrel segments with bi-metallic liners. Screw elements available with various metallurgy.

Compact processors KCP
  • Counter-rotating, non-intermeshing rotors to process wide variety of polymers.
  • Suitable for both Pre-mixed as well as individual polymer granules & dey blends.Liquids canbe injected directly into mixing chamber.
  • Split type opening body chamber for ease of maintenance.
  • Hydrulically controlled Orifice Gate at infinite positions to help with diffrent process conditions.
  • due to larger opening and higher free volume, compounds with higher filler loading is easy to process.
  • Energey efficient system with lower operating costs compared to other processing techniques.
  • Raw Materials Management Automation is easy to adapt.
SAGA Twin screw Extruders
Electro Motive Shear Gap Adjustment (EMS)

This Feature allows operator to adjust shear gap by moving barrel with respect to screws. Desired shear rate rate can be achieved during start - up process as well as in process helping operator to adjust processing conditions, System provides high degree of flexibility to process wide range of both rigid and soft PVC compounds.

Fluidized Bed Pellet Cooler (FBC)

Compared to conventional air cooled pellet system, FBC works noise level < 85 dB. Pressure conveying system and breaker fan ensures separation of pellets in case if they stick to each other. Built-in classifire ensures correct final pellet size for packing.