PE Pipe Extrusion Lines - Kabra ExtrusionTechnik

PE Pipe
Extrusion Lines

KET manufactures complete extrusion lines with optimally matched components, sophisticated automation concepts and tailor-made solutions enabling processors to consistently produce high quality end products.

Single Screw Extruders are crucial for the efficient extrusion of quality PE pipes. A wide range of products are made on these extruders. They are offered with Screw diameters 45 mm to 120 mm to give output ranges from 120 to 2,200 kgs/hr.

HDPE Pipe Plant

KET high precision Single Screw extruders can manufacture high quality PO pipes which find its application in the infrastructure sector, gas distribution, drainage, etc. The extruders are compatible with a variety of applications customised to requirements and produce excellent product quality. These extruders are processor friendly and energy saving.

Features

40 L/D Extruder
Special Grooved Feed Design
Excellent linear specific output
Downstream - 1200 mm
Output up to 2200 Kg/Hr
Swarfless Cutting
Larger processing window
Easy start-up
Negligible start-up waste
Low power consumption (0.31 kWH/Kg)
Material saving due to swarfless cutting

PPR / PPH Pipe Plant

KET high precision Single Screw extruders can manufacture high quality PO/PP pipes which find its application in the infrastructure and related sectors. The extruders are compatible with a variety of applications customised to requirements and produce excellent product quality. These extruders are processor friendly and energy saving

Features

Grooved Feed bush result in to lower power consumption
Excellent screw geometry suitable for PE & PP granules
Barrier Screws for High homogeneous plasticizing achieve less material slippage
Higher output for small diameter pipe
INOEX Gravimetric weight / meter & Line control
Maximum utilization of Extruder capacity
Pipe thickness control through thickness scanner
Option of Twin strand for 20 to 63 mm for best Utilization of floor space : 40% saving
Simultaneous production of two different pipe size
Swarf less cutting of pipe
Considerable saving in labor cost

LLDPE Tubing / Round Drip Plant

KET offers hi-tech and standardized solutions for LLDPE Tubing & Round Drip tube extrusion. The cutting edge technology powered by value engineering makes it possible to achieve highest level of performance.

Features

High Line speed
Servo Inserting, Servo Drilling unit
INOEX Gravimetric weight/meter & Line control
Tube size of 12 - 32 mm OD
Quick start-up & set up
Excellent wall Thickness control & less material consumption/coil
Excellent coiling
Option of A-B-A (2 – Extruders) & A-B-C (3-Extruders)
Substantial saving in Raw material cost
Layer ratio 10-15 : 80 – 70 : 10-15

Flat Drip Plant

KET offers hi-tech and standardized solutions for Flat & Round Drip tube extrusion. The cutting edge technology powered by value engineering makes it possible to achieve highest level of performance.

Features

National Award Winning Technology
Operating Line speed up to 250 MPM
Up to 1000 drippers per minute
Capable of processing thin wall tubing (0.2 mm)
Uniform end product – consistent performance
Lower power consumption
Lower investment per kilogram of output

Key Benefits

Drip Extruder
Dripper Feeding & Inserting Device
Cross Head & Die
Vacuum Calibrating Tank
Cooling Bath
Servo Drilling Device
Visual Inspection System
Capstun Haul-Off
Auto Coiler

DWC Plant

Features

Proven Technology at Competitve prices
Ease of Set-up and consistency of Production
Direct water cooling and vacuum technology in each mould block
Compact open horizontal design most effective heat transfer
Ease of making Inline cuff
Short change overtime
Low maintenance cost due to superior built-up
Auto-retraction of corrugator in event of power failure
single source supply for entire extrusion line
Excellent After Sales Service set-up available locally

Microduct

With Government announcing Digital India program to empower and bring together India’s social-commercial ecosystem, need for better communication infrastructure has seen a boost like never before. This machine contributes to the telecom infrastructure development. Producing Micro-duct at high line speed is a challenge in terms of maintaining good finish, wall thickness & ovality. Ovality is the most critical parameter which needs to be controlled for consequent operations of bunching & sheathing. This has been made possible by special design of vacuum tank with closed loop control of vacuum and capstun belt haul-off. With its unique micro-duct extrusion process that adheres to global standards, machine is capable of delivering consistent output of micro-duct without any change in design, configuration & characteristics of micro-duct.

Features

High output rate to manufacture any type of micro-duct ranging from 5 mm to 16 mm OD.
Ovality of the duct: 3 – 4 % of OD
Winding capacity: up to 4 km - helps in longer production run while making bundled sheathing.
Import substitute and export grade with much lower price than available options
Unique design with less space requirement & lower production cost.

Sheathing Plant

With micro duct cabling, bundles of small micro ducts are installed in larger protective ducts. Bundles of micro ducts are factory pre-installed. The micro ducts can be branched very easily in the network. At any place of choice, a window cut is made in the protective duct and the micro duct of choice is cut. This micro duct is then connected, using a simple push/pull connector, to a micro duct that branches to the desired location. After all connections are made, an individual micro duct path has been created in the network. A micro duct cable can then be jetted through the micro duct, without the need to make a splice.

Features

With its unique micro-duct extrusion process that adheres to global standards, machine is capable of delivering consistent output of micro-duct without any change in design, configuration & characteristics of micro-duct.

Key Benefits

This extrusion line assembles and jackets bundles of microducts. The line configuration varies in the maximum number of microducts. KET offers Micro duct bundle sheathing Line from 2 ways up to 21 ways.

Blown Film Lines

Twin Screw Pvc Pipe Extrusion Lines

PE Pipe Extrusion Line

Sheet Extrusion Lines

Compounding Lines

Auto Feeding Systems