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Infrastructure

Infrastructure & Manufacturing Capabilities

Kabra Extrusiontechnik has 2 state-of-the Manufacturing Facilities with a combined area of about 83820 sq. m. These facilities consist of Administration Buildings, Govt. recognised in-house R & D Unit, Quality Testing Units, Machine Tool Equipment & Paint Shop. KET has one of the largest R & D team in the Plastics Machinery Industry with more than 45 dedicated engineers working in different areas of processing, manufacturing, application development, design, controls and automation.

Processing, Manufacturing & Assembly Facilities

Components Manufacturing

  • Pipe & Film Extrusion – Die Heads & Dies
  • Extrusion Screw – Single & Twin
  • Extrusion Barrel – Single & Twin
  • Thrust Gear Box Components
  • Tandem Bearings
  • PTA Process for Bimetallic Screw

Equipment Assembly

  • Extruder Assembly – Single & Twin Screw
  • Die Head & Die Assembly – Pipe & Film
  • Vacuum Stream, Cool Stream – Pipe & Profile
  • Traction Unit
  • Cut Stream
  • Collection Devices
  • Coilers
  • Air Ring and IBC
  • Bubble Guide Cage
  • Roller / Slat Collapser
  • Oscillating Haul-Off – Horizontal and Vertical
  • Primary & Secondary Nips
  • Winders – Surface, Turret and Centre
  • Controls – Gravimetric / Gauging Systems and APC
  • High Speed Mixer Cooler
  • Pelletizing System
  • Belling Machine
  • Thrust Gear Box

Panel manufacturing

KET has full-fledged In-house Panel Division for manufacturing of:

  • Process & Temperature Control Panel
  • Drive Control panel
  • Automation control panel (HMIs)

Capabilities -

  • Serving KET group since 25 years with in-house panels
  • Wiring benches for panel wiring
  • Electrical component storage / inward QA / know-how
  • Approved wiring practices
  • More than 30 qualified technicians and wiremen
  • Special tools for wiring, bus bar fitment etc.
  • Parameter tuning and functional testing
  • Floor space – 1000 sq. m
  • Tailor-made material handling for wired cabinets
  • Production rate: 100 + panels per month
  • Plug and play training center for customers’ technicians.

Heat Treatment Facility

  • Gas Nitriding
  • Stress Relieving

Paint Shop

  • Surface preparation – Shot Blasting
  • Primer Coat & Finished Coat with Oven Baking

End Product Testing & Quality Assurance

  • Full line Erected, Assembled & wired for testing
  • Major Protocol wet testing

Machine Tools & Equipment

Die Component

  • Machining Centre (Horizontal)
  • Vertical Turret Lathe
  • Surface Grinding M/c
  • Lathe
  • Milling M/c

Polishing: Lathe M/c

Die Head Components

  • Machining Centre (Horizontal)
  • Machining Centre (Vertical)
  • Turning Centre
  • CNC Lathe
  • Lathe
  • Radial Drill M/c
  • Milling Machine
  • Surface Grinding M/c

Extrusion Screw

  • Thread Milling Machine
  • Cylindrical Grinder
  • Polishing M/c
  • Hydraulic Press